Process for the preparation of a powder comprising one or more derivatives of glycine-n,n diacetic acid and /or one or more derivatives of glutamine-n,n diacetic acid and methylglycine-n,n diacetic acid trisodium salt powder

ABSTRACT

A process is proposed for the preparation of a powder comprising one or more derivatives of glycine-N,N-diacetic acid and/or one or more derivatives of glutamine-N,N-diacetic acid with a degree of crystallinity of a ≧30%,
         starting from an aqueous solution comprising the one or more derivatives of glycine-N,N-diacetic acid and/or the one or more derivatives of glutamine-N,N-diacetic acid in a concentration range from 20 to 60% by weight, based on the total weight of the aqueous solution, where   the aqueous solution is concentrated in a first process step in an evaporator with rotating internals, which are arranged at a distance relative to the inside wall of the evaporator of ≦1% of the diameter of the evaporator, to give a crystal slurry with a solids concentration in the range from 60 to 85% by weight, based on the total weight of the crystal slurry, and where   in a second process step the crystal slurry is left to ripen in a paste bunker and then in a thin-film contact dryer, and where the residence time in the paste bunker and in the thin-film contact dryer is in total a ≧15 minutes.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a divisional of U.S. patent application Ser.No. 13/318,513, filed on Nov. 2, 2011, the text of which is incorporatedby reference, which is a 35 U.S.C. §371 national stage patentapplication of International patent application PCT/EP10/56856, filed onMay 19, 2010, the text of which is incorporated by reference, whichclaims priority to U.S. provisional application 61/253,908, filed onOct. 22, 2009, the text of which is incorporated by reference, whichclaims priority to European patent application EP 09160718.4, filed onMay 20, 2009, the text of which is incorporated by reference.

DESCRIPTION

The invention relates to a process for the preparation of a powdercomprising one or more derivatives of glycine-N,N-diacetic acid and/orone or more derivatives of glutamine-N,N-diacetic acid andmethylglycine-N,N-diacetic acid trisodium salt powder.

Derivatives of glycine-N,N-diacetic acid have complexing properties foralkaline earth metal ions and heavy metal ions and are used in broadsectors of industry e.g. in the detergent and cleaners industry or inthe treatment of metal surfaces etc. In many applications, these activecomponents are used as solids with other solids together as mixturese.g. converted to tablet form and as dishwasher tablets. The preparationof the powders takes place here primarily from aqueous solutions,although this leads to correspondingly complex and uneconomical masscrystallization processes (evaporation and cooling crystallization)since the asymmetrical molecular shape greatly hinders thecrystallization.

Consequently, these powders are produced industrially in most cases inspray-drying plants, although this leads to solids with high amorphousfractions. This leads to highly hygroscopic behavior and poorstorability and further processability e.g. in tableting presses etc.,which is compensated for by aftertreatment in builders for detergents tothe addition of benzoic acid (cf. U.S. Pat. No. 3,932,316).

EP-A 08 45 456 describes a process for the preparation of powders of theabove complexing agents with increased degree of crystallinity, where inparticular starting masses with water fractions in the range from 10-30%are used and preferably crystallization seeds are added. This processleads to predominantly crystalline powders, but, on account of theviscous and pasty phases during the preparation, requires the use ofcomplex mixer-kneader apparatuses in order to contribute to ensuringconversion to the crystalline modifications.

Accordingly, it was an object of the invention to provide a technicallysimpler process for the provision of powders of the above complexingagents with increased degree of crystallinity.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

FIG. 1 show an X powder diffractogram for the powders obtained accordingto example 1.

FIG. 2 show an X powder diffractogram for the powders obtained accordingto example 2.

FIG. 3 show an X powder diffractogram for the powders obtained accordingto example 3.

FIG. 4 show an X powder diffractogram for the powders obtained accordingto example 4.

FIG. 5 show an X powder diffractogram for the powders obtained accordingto example 5.

The solution consists in a process for the preparation of a powdercomprising one or more derivatives of glycine-N,N-diacetic acid and/orone or more derivatives of glutamine-N,N-diacetic acid with a degree ofcrystallinity of ≧30%, starting from an aqueous solution comprising theone or more derivatives of glycine-N,N-diacetic acid and/or the one ormore derivatives of glutamine-N,N-diacetic acid in a concentration rangefrom 20 to 60%, based on the total weight of the aqueous solution, where

the aqueous solution is concentrated in a first process step in anevaporator with rotating internals, which are arranged at a distancerelative to the inside wall of the evaporator of ≦1% of the diameter ofthe evaporator, to give a crystal slurry with a solids concentration inthe range from 60 to 85% by weight, based on the total weight of thecrystal slurry, and wherein a second process step the crystal slurry is left to ripen in a pastebunker and then in a thin-film contact dryer, and where the residencetime in the paste bunker and in the thin-film contact dryer is in total≧15 minutes.

The process starts from aqueous solutions comprising one or morederivatives of glycine-N,N-diacetic acid and/or one or more derivativesof glutamine-N,N-diacetic acid, preferably one or more alkali metalsalts of methylglycine-N,N-diacetic acid, referred to below inabbreviated form as MGDA, in a total concentration in the range fromabout 20 to 60%, based on the total weight of the solution.

Preference is given to using derivatives of glycine-N,N-diacetic acid orof glutamine-N,N-diacetic acid with high purity. The by-products fromthe synthesis should be present in the lowest possible fractions, inparticular the fraction of 2-(carboxymethylamino)propionic acid disodiumsalt should be <2%, nitrilotriacetic acid trisodium salt <0.5%,iminodiacetic acid disodium salt <2% and sodium hydroxide <2%. Inparticular, the starting material used is an aqueous solution whichcomprises the one or more derivatives of glycine-N,N-diacetic acidand/or of glutamine-N,N-diacetic acid in each case in a purity of ≧84%,based on the dry mass.

Preference is given to using one or more derivatives ofglycine-N,N-diacetic acid and/or one or more derivatives ofglutamine-N,N-diacetic acid which have been prepared by reactingcorresponding 2-alkyl- or 2-alkenylglycines or 2-alkyl- or2-alkenyiglycine nitriles or double glycines of the formula

or double glycine nitriles of the formula

with formaldehyde and hydrogen cyanide or alkali metal cyanide oriminodiacetic acid or iminodiacetonitrile with correspondingmonoaldehydes or dialdehydes of the formula OHC—A—CHO and hydrogencyanide or alkali metal cyanide and then hydrolyzing any nitrile groupsstill present to give carboxyl groups.

The aqueous solution is preferably used at a temperature in the rangebetween 20 and 90°.

The aqueous solution comprising one or more derivatives ofglycine-N,N-diacetic acid and/or one or more derivatives ofglutamine-N,N-diacetic acid is introduced in a first process step intoan evaporator with rotating internals, where it is concentrated to acrystal slurry with a solids concentration in the range from 60 to 85%by weight.

According to the invention, the rotating internals brush over the insidewall of the evaporator at a very small distance of less than or equal to1% of the diameter of the evaporator. The very small distance betweenthe rotating internals and the inside wall of the evaporator bringsabout a high shear rate in the liquid film on the inside wall of theevaporator. As a result, intrinsic crystal seed formation is initiated.

In a preferred embodiment, the rotating internals are positioned suchthat they scratch on the inside wall of the evaporator.

The evaporation in the first process stage takes place in particular ina temperature range between 50 and 140° C., preferably between 80 and110° C. and in a pressure range between 0.1 bar absolute and 4 barabsolute, preferably in a pressure range between 0.8 bar absolute and1.2 bar absolute. The elevated temperature in the first process stage isensured in particular by heating the walls of the evaporation apparatusused with formation of a jacket through which a heat carrier circulates.

The evaporator used in the first process step is preferably a Sambay®evaporator. Sambay® evaporators are special thin-film evaporators with acentral core pipe onto which movable wiper blades are arranged. As aresult of the centrifugal force, these are pressed onto the heated wallof the evaporator. By varying the wiper blade type and thus the contactpressure, this evaporator can be optimally adapted to many problems. Ata low rotor speed, it permits a high evaporation ratio forsimultaneously very small amounts of discharge and is primarily suitablefor the processing of products which form deposits. The Sambay®evaporator works at viscosities up to ca. 35 000 mPas.

The crystal slurry resulting after the first process step is then leftto ripen by passing it to suitable apparatuses which provide an adequateresidence time of at least 15 minutes, preferably between 15 minutes and1 hour, or else between 15 minutes and 3 hours.

For this, the crystal slurry from the first process step is firstlypassed to a paste bunker which is preferably equipped with stirringelements for thoroughly mixing the paste-like crystal slurry.Additionally, a fine powder fraction with average particle diameters of≦200 μm can be introduced into the paste bunker and mixed with thecrystal slurry, preferably in a fraction of up to 50%, based on thetotal weight of the substances introduced into the paste bunker.Consequently, fines fractions which are produced in the overall processcan be utilized at this point.

The crystal slurry with optionally admixed fine powder is then passed toa thin-film contact dryer where, during a contact time of from about 0.5to 20 minutes, in particular of about 10 minutes, and at a temperaturein the range from about 60-140° C., the water content of the solidsmixture is adjusted such that at the product exit from the thin-filmcontact dryer a powder is obtained which predominantly has the crystalmodification of the monohydrate or of the dihydrate of MGDA.

The thin-film contact dryers used are, for example, high-speed paddledryers from various manufacturers, for example Turbodryer from Vomm,horizontal thin-film dryers from Buss, short-path evaporators from 3VCogeim or horizontal centrifugal dryer-reactors from VRV.

The product obtained from the thin-film contact dryer is characterizedby better flowability, lower hygroscopicity and better storage stabilitycompared with powders which have been prepared by known dryingprocesses, for example by spray-drying or by the mixer-kneader process.

The invention also provides methylglycine-N,N-diacetic acid trisodiumsalt powder with a degree of crystallinity of ≧30% comprising a firstcrystalline modification with the d values in angstroms given below atthe diffraction angles 2-theta in °:

2-theta (°) d value (angstroms) 8.4 10.5 9.5 9.3 11.1 8.0 13.2 6.7 13.96.35 15.8 5.6 16.5 5.36 16.84 5.26 17.34 5.11 17.67 5.02 18.92 4.6920.29 4.37 21.71 4.09 22.3 3.98 23.09 3.85 24.74 3.59 25.36 3.51 27.043.29 28.28 3.15 29.63 3.01 30.09 2.97and/or a second crystalline modification with the d values in angstromsat the respective diffraction angles 2-theta in ° in the powderdiffractogram corresponding to the table below:

2-theta (°) d value (angstroms) 8.2 10.80 10.5 8.40 15.55 5.70 16.475.38 17.09 5.18 18.10 4.90 18.82 4.71 21.00 4.23 21.35 4.16 22.64 3.9223.69 3.75 24.73 3.60 26.75 3.33 28.93 3.08 29.88 2.99 31.46 2.84 31.882.80

The invention is illustrated in more detail below by reference toexamples and also a drawing.

EXAMPLE 1 (FOR COMPARISON) SPRAY DRYING

A quantitative stream of 60 kg/h of an aqueous solution of MGDA with asolids content of 40% was evaporated in a plate heat exchangerevaporator (heating area 1.7 m²) to a solids content of 59% andseparated in a separating container. The evaporation is carried out at awall temperature of 152° C. (steam heating) and at a pressure of 2.5 barabs in the separator.

The evaporated solution was metered into the downstream piston membranepump at a temperature of ca. 128° C. using a gear pump and sprayed intoa spray tower using a single-material jet.

The spray tower had a diameter of 800 mm and a length of 12 m. The spraytower was operated with a quantity of air of 1400 kg/h and a gas inlettemperature of 160° C. The product outlet temperature was 127° C. andthe solids content of the dry product 94.1%.

The product was separated out via a 2-point discharge (directly at thespray tower and at the downstream filter).

The product prepared in this way was a pourable powder. The bulk densitywas 529 kg/m³. X-Ray structural analysis shows that the product isamorphous.

The storage behavior of this sample was evaluated in a desiccator test.For this, a 3 g sample is stored in an open weighing cup in a desiccatorat 20° C. and a relative atmospheric humidity of 76% over a period of144 hours. The mass increase of the sample is then ascertained and thepourability of the sample is evaluated. The mass increase was 27.1% andthe sample had started to dissolve, i.e. it was wet and no longerpourable.

EXAMPLE 2 (FOR COMPARISON) MIXER-KNEADER PROCESS

A quantitative stream of 20.5 kg/h of an aqueous solution of MGDA with asolids content of 40% was preheated in a plate heat exchanger (heatingarea 1.7 m²) to a solution temperature of 80° C. and metered into a CRP®25 Conticontact dryer from List using a gear pump.

The List contact dryer is a twin-shaft apparatus with the internaldimensions 170*280 mm, a volume of 31 liters, a heating area of 1.3 m²and it was heated to a wall temperature of 174° C. by means of steam.The shafts were operated at speeds of 30 and 24 revolutions per minute.In this contact dryer the product was dried to a solids content of 92%.

The product prepared in this way was granules which were very easy topour. The bulk density was ca. 650 kg/m³. The X-ray powder diffractogramshows that the product has amorphous and crystalline fractions. Thedegree of crystallinity corresponding to the analysis described above is30%.

The storage behavior of the sample was ascertained as described inexample 1. The mass increase was 22.7% and the sample was slightlylumpy, i.e. it was no longer pourable, but could be converted to thepourable state again by gently tapping on the weighing cup.

EXAMPLE 3 (FOR COMPARISON) MIXER-KNEADER PROCESS

A quantitative stream of 32 kg/h of an aqueous solution of MGDA with asolids content of 40% was evaporated in a plate heat exchangerevaporator (heating area 1.7 m²) to a solids content of 61.8% andmetered into a DTB® 25 Conti contact dryer from List using a gear pumpvia a pressure retention valve. The evaporation was carried out at awall temperature of 142° C. at the evaporator and at a pressure of 2.5bar abs. in the separating container.

The List DTB 25 Conti contact dryer is a single-shaft apparatus with aninternal diameter of 170 mm, a volume of 30 liters and a heating area of1.2 m². It was heated to a wall temperature of 186° C. by means ofsteam. The shaft was operated at a speed of 16 revolutions per minute.In this contact dryer the product was dried to a solids content of88.1%.

The product prepared in this way was very readily pourable granules. Thebulk density was ca. 600 kg/m³. The X-ray powder diffractogram showsthat the product has amorphous and crystalline fractions. The degree ofcrystallinity corresponding to the analysis described above is 27%.

The storage behavior of the example was ascertained as described inexample 1. The mass increase was 21.7% and the sample was slightlylumpy, i.e. it was no longer pourable, but could be converted to thepourable state again by gently tapping on the weighing cup.

EXAMPLE 4 (INVENTION)

A quantitative stream of 3.3 kg/h of an aqueous solution of MGDA with asolids content of 45.8% was evaporated in a laboratory Sambay®evaporator (heating area 0.046 m²) to a solids content of 65.9%.Evaporation was carried out at a wall temperature of 205° C. atatmospheric pressure.

The evaporated solution was collected at a temperature of ca. 100° C. ina metering bunker with a capacity of 8 liters and cooled with stirring.The product was conveyed from this metering bunker by means of ametering screw into a rapidly rotating contact dryer.

The contact dryer had a diameter of 134 mm and a heating area of 0.166m² and was heated to a wall temperature of 184° C. by means of steam. Itwas operated at a speed of 276 revolutions per minute. In this contactdryer the product was dried from a solids content of 65.9% to a solidscontent of 91.6%.

The product prepared in this way was readily pourable granules. The bulkdensity was 548 kg/m³. The X-ray powder diffractogram shows that theproduct is crystalline. The degree of crystallinity corresponding to theanalysis described above is 39%.

The storage behavior of the sample was ascertained as described inexample 1. The mass increase was 20.3% and the sample was still aspourable as during the initial weighing.

EXAMPLE 5 (INVENTION)

A quantitative stream of 3.2 kg/h of an aqueous solution of MGDA with asolids content of 45.5% was evaporated in a laboratory Sambay®evaporator (heating area 0.046 m²) to a solids content of ca. 69%. Theevaporation was carried out at a wall temperature of 120° C. at areduced pressure of 0.5 bar.

The evaporated solution was collected at a temperature of ca. 80° C. ina metering bunker with a capacity of 8 liters and cooled with stirring.The product was conveyed from the metering bunker by means of a meteringscrew to a rapidly rotating contact dryer.

The contact dryer had a diameter of 134 mm and a heating area of 0.166m² and was heated to a wall temperature of 120° C. by means of steam. Itwas operated at a speed of 275 revolutions per minute. In this contactdryer the product was dried from a solids content of 69% to a solidscontent of 88%.

The product prepared in this way was readily pourable granules. The bulkdensity was 555 kg/m³. The X-ray powder diffractogram shows that theproduct is crystalline. The degree of crystallinity corresponding to theanalysis described above is 58% of modification 1.

The storage behavior of the sample was ascertained as described inexample 1. The mass increase was 18% and the sample was still aspourable as during the initial weighing.

FIGS. 1 to 5 show X-ray powder diffractograms for the powders obtainedaccording to examples 1 to 5 and show the increased degrees ofcrystallinity for powders obtained by the process according to theinvention (FIGS. 4 and 5).

In the figures, the diffraction angle 2-theta, in °, is given on theabscissa, and the measured intensity, in counts (pulses)(dimensionless), is given on the ordinate.

The X-ray powder diffractometer measurements were carried out on a D8Advance® diffractometer from Bruker AXS (Karlsruhe). In reflection withCu—K α-radiation was measured with a variable diaphragm adjustment onthe primary side and on the secondary side. The measurement range was 2°to 80° 2-theta, the step width 0.01° and the measurement time per anglestep 3.6 seconds.

The degree of crystallinity was ascertained from the X-ray powderdiffractograms in a known manner by, as usual, determining the surfacefraction of the crystalline phase and of the amorphous phase and usingthese to calculate the degree of crystallinity, CD, as the ratio of thearea of the crystalline phase, I_(c), to the total area, consisting ofthe area of the amorphous phase, I_(a), and the area of the crystallinephase, I_(c):

CD=I _(c)/(I_(c) +I _(a)).

The determination of the degree of crystallinity can be carried out inparticular using a software program, for example the software programTOPAS® from Bruker AXS.

For this, firstly an amorphous sample is measured and the linear courseis fitted in a profile fit with the help of six individual lines. Theline positions of these lines and their half-widths are then fixed andthese values are saved as “amorphous phase”.

For the sample to be measured for which the degree of crystallinity isto be determined, the surface fraction of the crystalline phase and thesurface fraction of the amorphous phase is then determined and thedegree of crystallinity CD is calculated therefrom in accordance withthe formula given above.

The amorphous phase is used as defined above.

The crystalline phase can likewise be defined via its individual linepositions analogously to the amorphous phase, or by reference to thefollowing lattice constants, as so-called (hkl) phase (a=33.63, b=11.36and c=6.20 and space group Pbcm), where the lattice parameters arevariables which can be freely refined. The background is fitted aspolynomial of the 1st degree.

The program TOPAS® calculates the optimal fit between measureddiffractogram and the theoretical diffractogram consisting of amorphousand crystalline phase.

1-14. (canceled)
 15. A methylglycine-N,N-diacetic acid trisodium saltpowder with a degree of crystallinity of ≧30%, comprising: a firstcrystalline modification with d values in angstroms given below atdiffraction angles 2-theta in °: 2-theta (°) d value (angstroms) 8.410.5 9.5 9.3 11.1 8.0 13.2 6.7 13.9 6.35 15.8 5.6 16.5 5.36 16.84 5.2617.34 5.11 17.67 5.02 18.92 4.69 20.29 4.37 21.71 4.09 22.3 3.98 23.093.85 24.74 3.59 25.36 3.51 27.04 3.29 28.28 3.15 29.63 3.01 30.09 2.97

and optionally a second crystalline modification corresponding with dvalues in angstroms at respective diffraction angles 2-theta in ° in theX-ray powder diffractogram corresponding to the table below, in eachcase measured with Cu—K α-radiation with a variable diaphragm adjustmenton a primary side and on a secondary side, in a measurement range of 2°to 80° with a step width of 0.01° and a measurement time per angle stepof 3.6 seconds on a diffractometer, 2-theta (°) d value (angstroms) 8.210.80 10.5 8.40 15.55 5.70 16.47 5.38 17.09 5.18 18.10 4.90 18.82 4.7121.00 4.23 21.35 4.16 22.64 3.92 23.69 3.75 24.73 3.60 26.75 3.33 28.933.08 29.88 2.99 31.46 2.84 31.88 2.80